Environmental Consulting
Combustible Dust Risk Management
Combustible dust poses significant risks in industrial settings. These fine particles, generated during manufacturing, handling, or storage, can lead to explosive dust clouds. Trinity can help develop risk management strategies that are crucial to prevent accidents and protect workers.
Trinity is an expert in process safety and uniquely qualified to address combustible dust and explosion hazards that pose risk to facilities and workers. Specifically, it is crucial that those working with combustible dust risks understand the unique hazards of combustible dust and/or what can cause a deflagration/explosion. Trinity's Combustible Dust Services include:
- Dust Hazard Analysis facilitation
- NFPA regulatory compliance assistance
- Combustible dust testing analysis and interpretation
- Prevention and mitigation method recommendations (e.g. provide explosion venting or suppression) with vendor selection support
- Standard interpretation and applicability assistance
How Else We Can Help
Related Services
Process Safety Management
Trinity experts provide Process Safety Management (PSM) support that ensures safe handling of hazardous processes, preventing accidents & protecting workers, communities, & environment.Risk Management Program Support
Trinity’s team of RMP experts are committed to identifying, assessing, documenting, and addressing risks to ensure the safety of our clients, community, and the environment for chemical accident prevention.PHA and Risk Assessments
Trinity Process Hazard Analysis (PHA) experts have extensive experience with hazard identification, evaluation, and mitigation services.Mechanical Integrity and Inspections
Trinity implements and executes a rigorous schedule of fixed equipment life cycle analysis, audits, tests, inspections and modifications to ensure safety and compliance.Our Results
Featured Projects
A Natural Gas Company Partners with Trinity for Scale and Insight on ESG
Trinity partnered with the client to implement a scalable, tailored digital platform for efficient ESG reporting.Frazier Collaborates with Trinity Consultants to “Green Light” Compliance for Plant Operations and Expansions
Trinity has supported Frazier's multimedia environmental compliance reporting since 2017 across five states and multiple facilities.Trinity Brings Calm Vigilance to Packaging Giant’s Multisite Environmental Reporting Requirements
A very large packaging company in Illinois partnered with Trinity Consultants to evaluate and improve their environmental program.Government Steam Plant Streamlines Environmental Permitting and Compliance
The plant has engaged Trinity since 2008 for a wide variety of continual compliance activities that span air, oil pollution, waste, and water programs.Regulatory Background
Combustible Dust Overview
NFPA Combustible Dust Standards
General Industries:
- NFPA 652 - Fundamentals of Combustible Dust
- NFPA 68 - Explosion Protection by Deflagration Venting
- NFPA 69 - Explosion Prevention Systems
- NFPA 499 - Recommended Area Classification for Electrical Equipment in Areas Where Combustible Dusts are Produced/Handled
- NFPA 654 - Prevention of Fire and Dust Explosions from the Manufacturing, Processing, and Handling of Combustible Particulate Solids
Industry-Specific:
- NFPA 61 - Prevention of Fires and Dust Explosions in Agriculture and Food Processing Facilities
- NFPA 664 - Prevention of Fires and Explosions in Wood Processing and Woodworking Facilities
- NFPA 484 - Combustible Metals
NFPA Standards
The National Fire Protection Association (NFPA) developed a number of consensus standards to address the dangerous consequences of explosions caused by fire and combustible dust. In this specific situation, the traditional trio of elements needed for a fire - fuel, heat and oxygen - are combined with dispersion of dust particles in sufficient quantity and concentration, and confinement of the dust cloud to create a catastrophic combustible dust explosion. Two of the elements are difficult to eliminate: oxygen (within air), and confinement of the dust cloud (within processes or buildings). However, the other three elements can be controlled to a significant extent.
The NFPA consensus standards are designed to provide guidance on dust explosion prevention and mitigation by controlling fuel sources (combustible dust), ignition sources, and dispersion of dust particles. OSHA announced the National Combustible Dust Emphasis Program in 2008 and updated it in 2015 to address combustible dust. OSHA does inspect for combustible dust and issues fines. Generally, the General Duty Clause is cited, as there are Industry Standards available (NFPA) that detail the risks, hazards, and mitigation of the risks to facilities and employees.
Combustible dust is not covered by the OSHA PSM standard. The OSHA PSM standard (29 CFR 1910.119) is restricted to flammable gases and liquids. However, the process of evaluating and mitigating the hazards of combustible dust is very similar to PSM. In fact, NFPA 652-required elements are similar to a number of PSM elements.
According to the NFPA, all applicable industries are required to conduct Dust Hazard Analyses (DHAs) by September 7, 2020, except agricultural and food processing industries covered by NFPA 61, which have a due date of January 1, 2022.